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Product Description
The carbonated soft beverage filling machine is designed for efficient and precise beverage production, especially for carbonated beverages such as Coca-Cola, Sprite and Fanta. It features an automatic system that handles bottle washing, filling and capping, reducing manual intervention and ensuring smooth operation.
The machine is equipped with an adjustable torque magnetic clutch system to ensure a secure, high-quality seal on the bottle caps, maintaining product integrity and freshness. With a production capacity of 3,000 to 15,000 bottles per hour, it is ideal for medium to large-scale beverage production.
The machine provides precise filling with an accuracy of ±2%, ensuring consistent liquid levels in each bottle. This helps maintain high quality standards and improve overall production efficiency. It can accommodate bottles with diameters of φ40 to φ80 mm and heights of 130 to 280 mm, providing flexible packaging.
For efficient bottle washing, the machine uses a washing pressure range of 0.18 to 0.25 MPa and a water consumption of 1300 to 4500 kg/h. Its air supply pressure requirement is 0.4 MPa and air consumption is 0.3 to 0.8 m³/min. Total power consumption ranges from 5.03 to 16.02 kW, depending on the specific model.
The machine has a compact design with dimensions of 2360 x 1830 x 2250 mm and a weight of 6800 kg, ensuring durability and stability. The system optimizes production efficiency, guarantees high-quality sealing, and improves energy efficiency, making it an important tool for beverage plants.
| Parameter | Value |
|---|---|
| Applicable Beverages | Coca-Cola, Sprite, Fanta |
| Functions | Automatic bottle washing, filling, capping |
| Capping System | Magnetic clutch, adjustable torque |
| Production Capacity | 3000-15000 bottles/hour |
| Filling Accuracy | ±2% liquid level |
| Filling Pressure | < 0.4 MPa |
| Bottle Size | Diameter φ40-φ80, Height 130-280 mm |
| Cap Type | Plastic screw cap (φ50-φ110) |
| Bottle Washing Pressure | 0.18-0.25 MPa |
| Bottle Washing Water Consumption | 1300-4500 kg/h |
| Air Source Pressure | 0.4 MPa |
| Air Consumption | 0.3-0.8 m³/min |
| Total Power | 5.03-16.02 kW |
| Dimensions | 2360 x 1830 x 2250 mm |
| Weight | 6800 kg |
Features of Carbonated Soft Beverage Filling Machine For Beverage Factory
Advanced Control System:
Adopt PLC, frequency converter, human-machine interface control to realize variable frequency speed regulation and automatic can inspection.
Isobaric Filling System:
The pressure control accuracy of the filling system is ±1%, and the liquid level difference does not exceed 2mm (pressure stability and temperature between 0-4℃ are required).
Leakproof Sealing:
The can sealing machine meets the Chinese sealing standards to ensure no leakage.
Smooth and high-speed filling:
It has the characteristics of smooth operation, fast filling speed, reliable capping, and reduced material waste. CIP system can be added according to customer needs.
Multi-function compatibility:
Applicable to aluminum cans and metal cans. Proprietary design and processing equipment are used to ensure the quality of the head.
Automatic can inspection:
When a can is detected on the conveyor belt, the sensor will remind the PLC to stop filling.
Strict testing before shipment:
All machines are tested in actual production and are shipped only after all problems are solved to ensure optimal performance.
Advantages of Carbonated Soft Beverage Filling Machine For Beverage Factory
Advanced control system: The machine adopts PLC, frequency converter, and human-machine interface to achieve precise frequency conversion control, realize automatic filling without cans, and improve overall process efficiency.
Filling system precision: The pressure control accuracy of the constant pressure filling system is ±1%, and the liquid level deviation does not exceed 2mm, ensuring uniform and accurate filling, especially when the pressure and temperature remain stable at 0-4℃.
Sealing and leakproof: The capping machine meets the Chinese capping standards, and the capping process has zero leakage, which improves product quality.
High speed and stability: The machine has stable filling speed, liquid level control, and reliable capping, which reduces material loss and improves operating efficiency.
CIP system compatibility: The machine can be equipped with a CIP (cleaning in place) system according to customer requirements to ensure hygienic and efficient cleaning.
Flexible bottle compatibility: It can seal aluminum cans and metal cans, using proprietary design and processing machines to ensure the quality and reliability of the sealing head.
Intelligent sensor integration: The integrated sensor automatically stops the supply of cans to the machine on the conveyor belt, preventing potential bottlenecks and ensuring a smooth production process.
Applications of Carbonated Soft Beverage Filling Machine For Beverage Factory
Carbonated Beverages: Ideally suited for filling carbonated beverages such as Coca-Cola, Sprite and Fanta, the machine provides the precision and efficiency required for large beverage production lines.
Beer and Soft Drinks: It is also suitable for breweries and beverage plants producing soft drinks and beer, supporting a wide range of different types of beverages and packaging sizes.
Energy Drinks and Sparkling Water: In addition to carbonated beverages, the machine can also be used to fill energy drinks, sparkling water and other carbonated beverages, making it versatile throughout the beverage industry.
FAQs of Carbonated Soft Beverage Filling Machine For Beverage Factory
1. Can the machine handle different types of cans?
Yes, the machine can handle aluminum cans and metal cans, which can meet different packaging needs.
2. Does the machine require a specific water pressure to wash the bottles?
The washing system requires a water pressure between 0.18 and 0.25 Mpa to ensure effective cleaning of the bottles.
3. Is the filling process suitable for cold drinks?
Yes, the filling process is very suitable for cold drinks with a temperature range of 0-4°C to maintain product quality.
4. Does the machine require a high-power power supply?
The total power requirement of the machine ranges from 5.03 to 16.02 kW, depending on the specific configuration.
5. Is installation and after-sales support provided?
Yes, we provide installation, commissioning, training and technical support services to ensure smooth operation from day one.